OmniCure LED UV curing systems for small to wide area curing
applications are innovatively designed to provide an exceptionally
uniform area of high optical power for fast, even curing of adhesives,
coatings and inks. Designed with advanced air-cooled technology,
OmniCure LED UV curing systems are an ideal solution for UV printer
integrators in particular, which provide high UV output and less heat
impact to the substrate essential for performing at high printing speeds
without compromising print quality.
OmniCure S Series UV curing lamp systems are used for precision
adhesive curing in industries such as medical device, electronic and
optoelectronics assembly applications. With features such as Closed-Loop
Feedback technology, irradiance adjustment and a selection of band-pass
filters, OmniCure UV curing lamp systems are designed to match the
specific requirements of the UV adhesive and component parts being
assembled; thus, delivering a repeatable curing process resulting in
improved product quality, rapid production and reduced manufacturing
Utilizing advanced LED UV technology, OmniCure LX400+ LED UV spot
curing systems have been uniquely designed to reduce assembly costs
through high power efficiency and superior control. The LX400+ LED UV
curing systems include our patented Intelli-Lamp technology allowing
users a great degree of process assurance through real-time LED
temperature monitoring and recording of LED hours of operation.
OmniCure LX400+ UV curing systems offer a robust and intuitive user
interface with the ability to control up to four LED UV spot curing
heads simultaneously or independently at different wavelengths: 365nm,
385nm and 400nm.
The OmniCure AC Series of LED UV curing systems utilize high output
LEDs with customizable optics to deliver a unique air-cooled UV area
curing solution with high power UV output and low temperature curing
results for outstanding throughput performance and increased production
yields. The AC-Series of UV curing systems utilize a proprietary module
calibration process to offer unprecedented uniformity across multiple
dimensions achieving consistent and reliable UV area curing results.
Designed for a range of applications using small to wide substrates, the
AC-Series is available in both 365 and 395nm wavelengths for greater
flexibility in developing a UV curing process across a variety of
adhesives, coating and inks.
Excelitas – In the Forefront of UV Curing Technology
Excelitas has built a position as a global leader in the delivery of innovative light solutions through its 30 years of industry experience. We have been designing and creating solutions for Manufacturing and Life Science light delivery needs since 1984.
UV curing and precision bonding are central to our company’s work. We provide innovative manufacturing solutions to meet a wide variety of light-based production needs. Our products are continuously evolving to meet the challenges of modern advanced manufacturing and to provide innovative and dynamic solutions to the challenges of advanced production.
While advanced technology is our product, our long-term success is the result of our enduring commitment to customer care and satisfaction.
State-of-the-Art UV Curing Systems
Excelitas offers an array of UV curing systems to meet the needs of many manufacturing applications. Below are several applications where OmniCure UV curing systems have helped advanced manufacturers streamline production, reduce cost and increase production rates.
Medical Device Manufacturing with UV Curing
OmniCure UV curing systems are important manufacturing techniques for assembling medical devices. Their effectiveness stems from their rapid processing, ability to cure on demand, easy automation, low temperature needs, and relatively lower energy needs.
OmniCure UV curing systems are ideal for a variety of manufacturing processes. They can assemble plastics, rubber, stainless steel, and glass, and are effective means of joining substrates – either similar or dissimilar – in controlled UV assembly processes. There are multiple UV curing system options for assembling medical devices. These curing systems include LED UV and UV spot light systems providing comprehensive solutions to your UV assembly processes.
Medical device manufacturers can rest assured that their assembly process will be controlled and repeatable when using our UV curing systems. This security is the result of features including Closed-Loop Feedback, wavelength selection, and precise irradiance control. OmniCure’s reliability will help improve product yields through allowing precise process control of essential parameters like product temperature, optimal optical maintenance, optical energy, and spectral content.
These features promote repeatability, meaning that OmniCure UV curing systems are ideal for both automated processes and manual assembly in high volume manufacturing systems. Ultimately, our OmniCure will lower your bottom line through reducing your operating costs and lowering the amount of scrap material leftover from production.
UV Curing for Electronics and Optoelectronics Manufacturing & Assembly
OmniCure UV curing systems are invaluable for the manufacturing and production of many electronic and optoelectronic components. Our systems have the advantage of combining high speed with repeatability, making it ideal for high volume manufacturing.
There are several LED UV area curing and UV spot curing systems offered by OmniCure that can meet the needs of complex electronic assembly applications. Our systems offer precise irradiance, spectral output and component temperature control making them easily incorporated into automated manufacturing environments.
The irradiance adjustment, Closed Loop Feedback, selection of band pass filters, and wavelength options features make OmniCure flexible and able to meet the requisite needs of the specific adhesive and component parts you need to assemble. You can repeatedly bond a variety of materials using OmniCure UV spot curing and LED UV area curing systems, including stainless steel, plastics, metals, rubber, glass, and similar or dissimilar substrates.
UV Adhesives, Assembly, and Coatings
UV and visible light curing adhesives are an important technique for manufacturing assembly. Their utility lies in their on demand nature, rapid processing, lower energy requirements, and solvent free bonding.
OmniCure UV spot curing products are effective means of bonding many substances, including stainless steel, rubber, plastics, glass, and similar or dissimilar substrates. Excelitas specializes, in particular, in coating, sealing, and repair applications.
Our product applications include:
- Adhesives in Manufacturing
- Diamond Assembly
- Lens Bonding and Coating
- Stained Glass
LED UV Curing Systems & Digital Printing
A globally established use of UV curing systems is their application to UV digital printing. Interest in this application continues to grow. LED UV lamps are on the cusp of taking on arc lamps to be the next stage in UV printing.
This UV technology has multiple inkjet print applications and the extra appeal of lower cost and higher quality than their competitors. Extended life of the machinery and less need for maintenance reduce overall costs, while the LED UV curing system’s ability to produce higher quality prints with less heat creates less impact on the substrate. Adding to the benefits of these features is the lower environmental footprint of this technology. It uses substantially less energy and makes no mercury or ozone emissions. These features ensure that LED UV curing systems are a leading candidate to replace arc lamps.
There are significant advantages to using LED UV curing over other light source printing applications. The concentration of UV light in a narrower spectral range leads to cooler print results. This cooler printing allows you to use UV printing on substrates that are heat sensitive. LED UV curing also has a lifespan that can be more than 10 times that of traditional arc lamp solutions. With LED UV curing, your printer architecture will never need internal or external shutters due to the instant on/off capabilities. All of this at a lower cost of ownership!
OmniCure light sources are ideal for UV printer integrators in many industrial applications. With high volume output, high-printing speeds, and air-cooled LED UV technology that do not compromise quality, these are the best solutions for your print needs.
OmniCure UV curing systems reduce cost because they don’t require tubing, coolant, or external chillers/heat exchangers, while also integrating easily into UV inkjet architecture.