F600 Microwave-powered UV Curing System Series

F600 Series Microwave UV Curing Systems

The Fusion UV F600 Series of microwave-powered UV curing systems has been a widely used product for over 20 years. Known for its reliability and solid-performance, on-going updates ensure it remains an effective solution for a wide variety of industrial curing applications.

The modular F600 Series includes a 10-inch irradiator (lamp module) with a power supply. These UV curing systems operate in the power class of 600 W/inch (240 W/cm). Their microwave-powered bulb operates without the metal electrodes required in conventional arc lamps, significantly increasing operating life and UV output consistency. The F600 Series comes with a microprocessor-controlled power supply with two power levels for process flexibility. These systems feature an organic light-emitting diode (OLED) display during operation for continuous status updates and instant system diagnostic information. The irradiators can be placed end-to-end to create a lamp system of almost any length, providing high uniformity for a wide range of applications.

Lamps contain mercury. Manage in accordance with local, state or federal disposal laws.

  • Lamp bulb length: 25 cm
  • Power class: 240 W/cm (600 W/in)
  • Power settings: two levels, 160 or 240 W/cm
  • Device footprint (W x L): 206 x 267 mm
  • Includes necessary cable assemblies and RF leak detector assembly.
  • Systems can be combined to cure wider widths or complex surfaces
  • Compatible with DRS 10/12 floor standing conveyors
  • High speed production resulting from high peak irradiance
  • Easy and fast software updates via USB interface
  • Reduced downtime with easy troubleshooting – front panel displays data, EEPROM stores the last 10 faults
  • System is RoHS compliant
  • Robust and reliable operation and control, even in harsh environments, due to effective electrical isolation
  • Easier to process heat-sensitive substrates due to less IR heat from bulb
  • Popular bulb spectra available with a simple bulb change
  • Adhesive bonding
  • Automotive components
  • Converting web coatings
  • Metal decorating and coating
  • Glass decorating
  • Medical device marking and coating
  • Electronic components
  • Plastic decorating
  • Optical fiber coating
  • Lamp bulb length: 25 cm
  • Power class: 240 W/cm (600 W/in)
  • Power settings: two levels, 160 or 240 W/cm
  • Device footprint (W x L): 206 x 267 mm
  • Includes necessary cable assemblies and RF leak detector assembly.
  • Systems can be combined to cure wider widths or complex surfaces
  • Compatible with DRS 10/12 floor standing conveyors
  • High speed production resulting from high peak irradiance
  • Easy and fast software updates via USB interface
  • Reduced downtime with easy troubleshooting – front panel displays data, EEPROM stores the last 10 faults
  • System is RoHS compliant
  • Robust and reliable operation and control, even in harsh environments, due to effective electrical isolation
  • Easier to process heat-sensitive substrates due to less IR heat from bulb
  • Popular bulb spectra available with a simple bulb change
  • Adhesive bonding
  • Automotive components
  • Converting web coatings
  • Metal decorating and coating
  • Glass decorating
  • Medical device marking and coating
  • Electronic components
  • Plastic decorating
  • Optical fiber coating
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Additional Resources
What are the main advantages of using F600 Series Microwave UV Curing Systems?

The F600 Series is designed for consistent, high-output UV curing in continuous industrial operations. Its electrodeless lamps offer long service life and stable performance without the degradation issues common in arc lamps.

The 10-inch modular irradiator provides uniform coverage even when placed side-by-side to span across wider substrates and multi-lane processes. Modules can also be placed in any orientation around complex shaped parts for even UV curing. With low maintenance requirements and dependable output, the F600 Series helps reduce downtime and improve line efficiency

How does the F600 Series Microwave UV Curing System work, and what is it typically used for?

The system uses microwave energy to ignite mercury vapor in electrodeless lamps, producing high-intensity UV light. Because there are no electrodes to fail, the lamps maintain consistent output over a long service life.

F600 Series systems are used to cure adhesives, inks, and coatings in industrial production lines where process speed and reliability are critical. Typical environments include electronics manufacturing, medical device assembly, automotive components, and optical fiber production.

Are specific environmental or technical conditions required for the F600 Series to operate effectively?

Yes. The F600 Series requires adequate ventilation and cooling to maintain lamp temperature and ensure safe operation. F600 series microwave UV curing systems require remote air-cooling system.

Sufficient clearance, power input, and UV safety shielding must also be considered during installation. Excelitas provides integration support, custom engineered light shields and system guidelines to help meet these technical requirements and align with your factory’s layout.

Is the F600 Series compatible with existing systems or workflows?

Yes. The F600 Series' modular design, standard interfaces, and mounting options make it easy to incorporate into new and existing product lines. These microwave UV curing systems can also be integrated into OEM equipment or retrofitted. The F600 is compatible with the DRS 10/12 floor standing conveyor.

Excelitas also supports compatibility with automation platforms and PLC control systems to ensure seamless operation within complex manufacturing environments.

Can the F600 Series Microwave UV Curing System be customized to meet unique project requirements?

Yes. Designed for flexibility, the F600 Series can be configured for optimal performance in your processes. Customization options include specialized reflectors for UV energy distribution or reduced heat, and UV bulb wavelength variations to match different material chemistries.

What makes the F600 Series suitable for high-throughput production environments?

Built to support continuous, around-the-clock manufacturing, this system features an electrodeless lamp design that reduces the risk of premature failure and minimizes downtime between lamp changes.

The stable UV output ensures consistent curing performance over long production runs, which is critical in applications like optical fiber coating and medical device manufacturing. Its broad cure area and scalable architecture also allow multiple units to be combined.