OmniCure S2000 Elite UV Spot Curing System

OmniCure S2000 Elite Spot UV Curing System

OmniCure® S2000 Elite is a new generation of lamp-based UV spot curing systems designed and developed for the most demanding manufacturing applications. Offering highest reliability and quality for light curing adhesive processes, the OmniCure S2000 Elite redefines UV spot curing with enhanced productivity, precision, and security, while enabling next level control and usability. 

OmniCure S2000 Elite Video
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The S2000 Elite UV Curing System is equipped with OmniCure’s proprietary Closed-Loop Feedback and Intelli-lamp® technologies to automatically monitor and maintain system optical output for highest process quality. This system features a high-speed mechanical shutter with extremely fast 30 ms response time to ensure a precise dose for any application, every time. Equipped with advanced communication capabilities, manufacturers can effectively manage and monitor the S2000 Elite remotely to meet the changing demands of industry 4.0. The OmniCure S2000 Elite can be calibrated to maintain exposures set in peak irradiance (W/cm2) or optical power (W) when combined with an OmniCure R2000 radiometer.


Original S2000 Compatibility

A wide range of compatibilities between the original S2000 XLA and theOmniCure S2000 and S2000 Elite S2000 Elite enable existing OmniCure customers to facilitate an upgrade without modifying their processes. Using the same powerful 200-watt UV lamp, with outputs up to 30 W/cm2,  the S2000 Elite offers  identical:

  • Spectral output
  • Optical power (difference is dictated by lamp-to-lamp variations (+-10%))
  • Liquid and high-power fiber light guides
  • Selection of standard and custom optical filters
  • PLC connection (with optional External PLC Adapter)

Designed as a plug and play solution, the S2000 Elite can easily replace the legendary OmniCure S2000 XLA in a production line with little to no effort at all.

The new S2000 Elite can be a direct drop-in replacement for the original S2000 systems with PLC integration through the use of an optional External PLC Adapter. The PLC adaptor converts the S2000 Elite 50-pin expansion port into two DB15 signal ports and one DB9 signal, identical to the ports of the original S2000. Order details are as follows: 

 Part Number  Description 
 019-00395R  S2000 External PLC adaptor


 

 

Closed-Loop Feedback

Over time, the output of all mercury lamps decreases, which left uncorrected can have a negative impact on curing efficiency. OmniCure S2000 Elite Closed-Loop Feedback technology includes an internal optical sensor to monitor lamp output in real time and adjust the iris to automatically maintain the irradiance level to within +/- 5% of the set point, ensuring repeatable and measurable doses of curing energy for increased yields and quality. OmniCure S2000 Elite Closed Loop Feedback

The S2000 Elite features an on-screen indicator, a light ring and an audible alarm that indicate when the lamp can no longer generate the set irradiance level. These warning signals eliminate the need to frequently check the irradiance level while also prolonging lamp lifetime.

Calibration with the OmniCure R2000 Radiometer offers real time display of irradiance on the S2000 Elite.

  • The only system that can be calibrated in real time for NIST accuracy
  • Ideal for automated or semi-automated environments
  • Often imitated, never duplicated
  • Excelitas proprietary technology


OmniCure S2000 Elite Web UIWeb UI – Remote Control

Remote control, management and monitoring of single or multiple systems is available from almost any device through the WEB UI, expanding all of the options and features available from the system touchscreen to a larger laptop or tablet screen. The WEB UI enables the ability to run exposures, build and manage curing profiles, review and download system logs as well as download and push software updates to multiple units from the comfort of your office. Advanced control for troubleshooting is also available through the command line interface.

S2000 Elite LCD Screen and Touch Screen UI
LCD Screen and Touch Screen UI

A new 4.3” LCD touch screen display provides easy access to all system functionality. The intuitive and easy to use UI makes it simple to access and navigate through system information settings and run screens.

 

OmniCure S2000 Elite StepCure
StepCure®  2.0 with PLC Control Capability

The OmniCure S2000 Elite was designed with automation in mind. The built-in StepCure 2.0 software allows users to upload a customized multi-phase cure profile directly to the system, offering users greater cure control.

By providing integrated PLC controller functionality and offering up to 7 programmable PLC output channels through the ladder-logic based StepCure program, the OmniCure S2000 Elite helps to simplify and lower the cost of automating assembly lines.


30ms Precision Shutter

The lightning fast 30 ms shutter delivers a precise dosage to every single exposure for the most repeatable cure. With StepCure, the shutter enables precise exposures as low as 100 ms with minimal ramp-up and ramp-down times.

S2000 NFC CommunicationCalibration and Radiometry

Radiometry is an essential consideration for any repeatable curing process. Combine the OmniCure S2000 Elite with an OmniCure R2000 radiometer to measure and calibrate the light output, allowing cure profiles to be set in absolute peak irradiance (W/cm2) or optical power (W). The OmniCure R2000 radiometer requires calibration every 12 months (NIST traceable) and can be used to set the output of multiple S2000 Elite systems at the identical irradiance level.


Intelli-Tap NFC Communication

Intelli-TapTM Near-field Communication (NFC) enabled keycards enable users to reach the next level in process control. Two Intelli-Tap keycards are available,  Admin and Supervisor, each with their own set of functionalities to cater to specific process requirements. Order details are as follows: 

Part Number Description
 019-00406R  S2000 Elite Intelli-Tap Supervisor NFC card
 019-00407R  S2000 Elite Intelli-Tap Admin NFC card

OmniCure S2000 Elite Lamps and Filters
Field Replaceable Lamp and Filter

Ideal for academic, development or laboratory applications, the OmniCure S2000 Elite can quickly be user reconfigured with a different optical band pass filter or lamp type. The system automatically detects the new configuration and adjusts operating parameters depending on the components installed. Choose from seven different optical band pass filters and two lamp types:

 Part Number

 Description

 012-68000R  S2000 Elite Lamp Module
 012-69000R  S2000 Elite Lamp Module - Surface Cure
 019-00387R  S2000 Elite Filter 400-500 nm
 019-00388R  S2000 Elite Filter 365 nm
 019-00389R  S2000 Elite Filter 320-390 nm
 019-00390R  S2000 Elite Filter 250-450 nm
 019-00391R  S2000 Elite Filter 320-500 nm
 019-00392R  S2000 Elite Blank Filter

 

 Technical Specifications

 Electrical  Rated Input Voltage  100-240VAC, 50/60Hz
   Current  3.5A Max at 120VAC
 2.0A Max at 240VAC
 Optical  Light Source  High Pressure 200-Watt Mercury Vapor Short Arc
   Lifetime  2000 Hours (guaranteed). 3500-4000 Hours typical
   Optical Performance  Up to 30W/cm2
 Physical  Size (H x W x D)  268 x 139 x 289 mm (10.54 x 5.45 x 11.38 in)
   Size with External PLC Adapter (H x W x D)  268 x 139 x 358 mm (10.54 x 5.45 x 14.10 in)
   Weight  3KG (6.61lbs)
   Rated Operating Temperature Warranty  15°C to 40°C
 Warranty  System  1 Year
   Lamp  2000 Hours
Features:
  • Patented Closed-Loop Feedback (CLF) Technology: Regulates UV light output in real-time to enable the most stable and reliable curing process.
  • Intelli-Lamp 2.0 Technology: Optimizes lamp efficiency/extends lamp lifetime (2000 hours guaranteed, 3500-4000 hours typical).
  • Backward Compatibility: Utilizes the same 200W lamp with identical spectrum and optical power, optical focal point, and optical filter as the S2000. Backward compatible light guide and radiometer (R2000, Cure site, etc.), and optional PLC adapter to enable drop-in S2000 series replacement for automated set-ups.
  • High-speed Shutter: 30 ms shutter response time enables precise dose delivery even at short 100 ms exposures/ rapid exposure cycles.
  • 4.3” High-resolution LCD Touch Screen Display: Enhances ease of use by simplifying navigation and providing easy access to system functionality.
  • Step-Cure 2.0: Streamlines programming of multi-phase cure profiles directly from the system with a user-friendly interface to provide precise control of the curing process.
  • PLC Outputs: Simplifies advanced workflow setup through seven fully configurable PLC output channels, easily programmable with the intuitive StepCure 2.0 user-interface.
  • Web UI: Enables remote system management, control, and monitoring from any web-enabled device for maximum flexibility and convenience.
  • SD Card Support: Facilitates data transfer for system settings, cure profiles, flight recorder system logs, and software updates.
  • USB Connectivity: Enables access to advanced system functions using command inputs.
  • NFC (Near Field Communication): Provides advanced process control with NFC-enabled admin and supervisor keycards.
  • User Reconfigurability: Enhances flexibility to optimize applications with user-interchangeable optical bandpass filters (6 standard filters + custom options) and lamp types (standard, surface cure).
  • Cleanroom-ready: Dedicated exhaust duct attachment points simplify connections for cleanroom use.

Benefits:
Improved productivity by reducing cycle time - Watch Video

The OmniCure S2000 Elite system includes proprietary Closed-Loop Feedback technology, which automatically monitors and maintains its optical output for a repeatable curing process. A new high-speed shutter with a 30ms response time ensures the precise dose for any application every time, even for the shortest exposure times. Excelitas’ patented Intelli-Lamp® technology maximizes lamp-life while maintaining hours of use by tracking the lamp’s parameters. To minimize down time, the effective lamp life remaining is provided at all times based on the system calibration state, lamp state and output parameters.

Ease of Use - Watch Video

The S2000 Elite offers improved process control and security than its predecessor, making the system easier to use. Featuring a 4.3” LCD touch screen display, the S2000 Elite allows for simple navigation and access to powerful programming elements and monitoring of all curing related statuses, right at the user’s fingertips. Remote management and monitoring is available from any device through the WEB GUI expanding all the options and features available from the system’s fascia to a larger laptop or tablet screen. Intelli-Tap NFC (Near-Field Communication) technology enables easy and powerful wireless process control and security features such as clearing faults, locking, and unlocking system parameters and advanced cure process inputs through a tap of the admin and supervisor keycards on the designated system’s front fascia area.

Flexibility

The S2000 Elite is one of the most versatile UV Spot curing systems on the market. Field replaceable optical band pass filter types are ideal for developing new manufacturing processes and selecting the right UV light cure compound. Choose from seven different standard filter options or use OmniCure SR (Special Request) program to develop a custom solution.

Connectivity - Watch Video 

The S2000 Elite features advanced communications such as programmable PLC inputs and outputs, a USB connection, Ethernet to connect the system to a LAN and Near-Field Communication (NFC) for an easier and more powerful automation integration. For customers looking to upgrade from the original S2000 XLA, the new S2000 Elite has an available external PLC adaptor, which makes it a drop-in replacement and works with previous PLC and automation setups. The S2000 Elite has been designed with Industry 4.0 in mind, with powerful and flexible communications capabilities and field upgradeable software to keep up with changing industry standards.

 Technical Specifications

 Electrical  Rated Input Voltage  100-240VAC, 50/60Hz
   Current  3.5A Max at 120VAC
 2.0A Max at 240VAC
 Optical  Light Source  High Pressure 200-Watt Mercury Vapor Short Arc
   Lifetime  2000 Hours (guaranteed). 3500-4000 Hours typical
   Optical Performance  Up to 30W/cm2
 Physical  Size (H x W x D)  268 x 139 x 289 mm (10.54 x 5.45 x 11.38 in)
   Size with External PLC Adapter (H x W x D)  268 x 139 x 358 mm (10.54 x 5.45 x 14.10 in)
   Weight  3KG (6.61lbs)
   Rated Operating Temperature Warranty  15°C to 40°C
 Warranty  System  1 Year
   Lamp  2000 Hours
Features:
  • Patented Closed-Loop Feedback (CLF) Technology: Regulates UV light output in real-time to enable the most stable and reliable curing process.
  • Intelli-Lamp 2.0 Technology: Optimizes lamp efficiency/extends lamp lifetime (2000 hours guaranteed, 3500-4000 hours typical).
  • Backward Compatibility: Utilizes the same 200W lamp with identical spectrum and optical power, optical focal point, and optical filter as the S2000. Backward compatible light guide and radiometer (R2000, Cure site, etc.), and optional PLC adapter to enable drop-in S2000 series replacement for automated set-ups.
  • High-speed Shutter: 30 ms shutter response time enables precise dose delivery even at short 100 ms exposures/ rapid exposure cycles.
  • 4.3” High-resolution LCD Touch Screen Display: Enhances ease of use by simplifying navigation and providing easy access to system functionality.
  • Step-Cure 2.0: Streamlines programming of multi-phase cure profiles directly from the system with a user-friendly interface to provide precise control of the curing process.
  • PLC Outputs: Simplifies advanced workflow setup through seven fully configurable PLC output channels, easily programmable with the intuitive StepCure 2.0 user-interface.
  • Web UI: Enables remote system management, control, and monitoring from any web-enabled device for maximum flexibility and convenience.
  • SD Card Support: Facilitates data transfer for system settings, cure profiles, flight recorder system logs, and software updates.
  • USB Connectivity: Enables access to advanced system functions using command inputs.
  • NFC (Near Field Communication): Provides advanced process control with NFC-enabled admin and supervisor keycards.
  • User Reconfigurability: Enhances flexibility to optimize applications with user-interchangeable optical bandpass filters (6 standard filters + custom options) and lamp types (standard, surface cure).
  • Cleanroom-ready: Dedicated exhaust duct attachment points simplify connections for cleanroom use.

Benefits:
Improved productivity by reducing cycle time - Watch Video

The OmniCure S2000 Elite system includes proprietary Closed-Loop Feedback technology, which automatically monitors and maintains its optical output for a repeatable curing process. A new high-speed shutter with a 30ms response time ensures the precise dose for any application every time, even for the shortest exposure times. Excelitas’ patented Intelli-Lamp® technology maximizes lamp-life while maintaining hours of use by tracking the lamp’s parameters. To minimize down time, the effective lamp life remaining is provided at all times based on the system calibration state, lamp state and output parameters.

Ease of Use - Watch Video

The S2000 Elite offers improved process control and security than its predecessor, making the system easier to use. Featuring a 4.3” LCD touch screen display, the S2000 Elite allows for simple navigation and access to powerful programming elements and monitoring of all curing related statuses, right at the user’s fingertips. Remote management and monitoring is available from any device through the WEB GUI expanding all the options and features available from the system’s fascia to a larger laptop or tablet screen. Intelli-Tap NFC (Near-Field Communication) technology enables easy and powerful wireless process control and security features such as clearing faults, locking, and unlocking system parameters and advanced cure process inputs through a tap of the admin and supervisor keycards on the designated system’s front fascia area.

Flexibility

The S2000 Elite is one of the most versatile UV Spot curing systems on the market. Field replaceable optical band pass filter types are ideal for developing new manufacturing processes and selecting the right UV light cure compound. Choose from seven different standard filter options or use OmniCure SR (Special Request) program to develop a custom solution.

Connectivity - Watch Video 

The S2000 Elite features advanced communications such as programmable PLC inputs and outputs, a USB connection, Ethernet to connect the system to a LAN and Near-Field Communication (NFC) for an easier and more powerful automation integration. For customers looking to upgrade from the original S2000 XLA, the new S2000 Elite has an available external PLC adaptor, which makes it a drop-in replacement and works with previous PLC and automation setups. The S2000 Elite has been designed with Industry 4.0 in mind, with powerful and flexible communications capabilities and field upgradeable software to keep up with changing industry standards.

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